Some more mysteries: * I can convert a DVI file to PNG using dvipng without a problem. * Listing the fonts (xdvi -l) of one problematic files shows: xdvi: cmti10 at 657 dpi xdvi: cmbx10 at 657 dpi xdvi: cmbx12 at 720 dpi xdvi: cmr12 at 720 dpi xdvi: cmr8 at 600 dpi xdvi: cmr12 at 600 dpi xdvi: cmr10 at 657 dpi xdvi: cmr7 at 600 dpi Warning: Missing charsets in String to FontSet conversion Warning: Unable to load any usable fontset Error: Aborting: no fontset found However, the display resolution reported by xdpyinfo is 96 DPI. Could it be that xdvi mis-calculates the font resolution? dvitype reports this: This is DVItype, Version 3.6 (TeX Live 2017/TeX Live for SUSE Linux) Options selected: Starting page = * Maximum number of pages = 1000000 Output level = 4 (the works) Resolution = 300.00000000 pixels per inch numerator/denominator=25400000/473628672 magnification=1000; 0.00006334 pixels per DVI unit ' TeX output 2018.12.05:2252' Postamble starts at byte 2911. maxv=48071446, maxh=30767216, maxstackdepth=9, totalpages=1 Font 20: cmti10 scaled 1095---loaded at size 717619 DVI units (this font is magnified 109%) Font 19: cmbx10 scaled 1095---loaded at size 717619 DVI units (this font is magnified 109%) Font 18: cmbx12 scaled 1200---loaded at size 943718 DVI units (this font is magnified 120%) Font 17: cmr12 scaled 1200---loaded at size 943718 DVI units (this font is magnified 120%) Font 16: cmr8---loaded at size 524288 DVI units Font 15: cmr12---loaded at size 786432 DVI units Font 14: cmr10 scaled 1095---loaded at size 717619 DVI units (this font is magnified 109%) Font 6: cmr7---loaded at size 458752 DVI units 42: beginning of page 1 [...] dvipdf can convert the DVI to PDF also without any complaint.